[eluser]wh1tel1te[/eluser]
Unfortunately there is no way to change the font size by passing a config variable. I suggest copying the system helper file to your helpers directory, then changing the hard-coded font size value.
1. Copy
system/helpers/captcha_helper.php to
yourapp/helpers/MY_captcha_helper.php
2. Open the copied file, and do a search for
$font_size. Change value to your liking.